Welding Positioners, Hydraulic Welding Positioner, Manufacturer, India

Welding Positioners

We are Manufacturer, Supplier, Exporter of Welding Positioners and our setup is situated in Pune, Maharashtra, India.

Welding Positioners aligns the job to the best position for down hand welding for non circular jobs or for rotating circular jobs.

Features :

• Light Duty Series
• Ideally suitable for small jobs in the range of 50kg to 150kg.
• Designed to give accurate and controlled movement.
• Job can be tilted any side for convenient operation.
• Face plate rotates with variable speed.
• Available with optional accessories like torch stand, foot switch & operator pendant etc.

Medium & Heavy Duty Series :
Covers wide range of jobs starting from 250kgs to 250 Tons. Designed and Manufactured for trouble free and easy operation.

Fabricated with heavy sections which avoids deflection under loaded conditions resulting in vibration free and smooth operation. Anti-fall arrangement for face plates gives additional safety. Positive locking for Tilting arrangement with instant braking arrangement ensures safety and accurate positioning. Rotary drive unit with AC Variable Frequency Drive (VFD) provides steplessely variable speed from 0.1 to 1 rpm for face plate. Earthing arrangement with wear compensation gives uninterrupted welding as well as safety to the positioner elements. Tilting arrangement from 0 to 135 degrees ensures approach to all joints.

Main Advantages

• Easy positioning of odd shaped jobs for downhand welding.
• Allows maximum flexibility in job handling.
• With minimum handling. maximum accessibility to joint is assured.
• Eliminates frequent usage of crane, reducing idle time.
• Increased production with reduced labour.
• Single handed job manipulation and welding reduces labour cost.
• Improved weld quality (even with unskilled operator) reduces weld defects and rejection.
• Adaptable for automatic of manual welding.
• Convenient for assembling intricate sub-assemblies.
• Ideal for in conjunction with Column & Boom.

Special Features of Our Design

•	Extremely Stable and 'Free Standing' with the rated load.
•	Rugged & robust Design / Construction. Enhanced 'CG' rating due to specific design,lowering the distance to the 'Pivot point' from table.
•	Forced diversion of 'Earth return current' off the spindle bearings, avert bearing damage.
•	Activation of mechanical 'Stoppers' in case of limit switch failure.

Standard Capacity Ranges

Load capacity- 25 kgs. to 250 Tons Table Rotation- A.C./ D.C.variable speed OR A.C Fixed speed version.

Other Features

• Degree of tilting angle can be - 45 to + 90 degrees to the horizontal.
• Face plate diameters more than the standard versions. Please specify,for such requirements.
• Also mention. whether extension arms can be used to accommodate increased diameter.

SPECIFICATION FOR STANDARD WELDING POSITIONER
MODEL	WP-50	WP-100	WP-250	WP-500	WP-1000	WP-1500	WP-2000	WP-5000	WP-10000	WP-20000	WP-40000
RATED LOAD CAPACITY(KG)	50 KG	100KG	250KG	500KG	1000 KG	1500 KG	2000 KG	5000 KG	10000 KG	20000 KG	40000 KG
CENTER OF GRAVITY (mm)	75	75	100	200	250	270	275	340	400	600	1000
ECCENTRICITY (mm)	50	75	100	150	200	200	200	250	250	275	300
TABLE ROTATION SPEED(R.P.M.)	0.15-2	0.15-2	0.1-1.5	0.1-1.5	0.07-1	0.07-1	0.07-1	0.02-0.25	0.02-0.25	0.02-0.25	0.015-0.2
TABLE DIAMETER (mm)	320	320	500	750	1200	1250	1350	1500	2000	2500	2800
TABLE TILTING FOR 135°	M	M	60 Sec	60 Sec	90 Sec	90 Sec	90 Sec	120 Sec	150 Sec	180 Sec	240 Sec
TABLE HEIGHT FROM FLOOR (Approx) (mm)			840	855	1150	1250	1250	1600	1900	2920	3350

Other Options

100 ton Cradle Positioner

• Head Stock- Tail Stock setups
• Elevation type (adjustable table height)
• L- Type Positioners

Head Stock - Tail Stock Setups	Hydraulic Welding Positioner	Elevating Welding Positioner

WELDING TURN TABLES

Welding turntables or welding rotating tables provide a high-precision, low-cost method of rotating a pipe, vessel or industrial work piece around a vertical axis.

WELDING TURN TABLES
MODEL	TT-lT	TT-2.5T	TT-ST	TT-10T	TT-1ST	TT-25T	TT-40T	TT-60T	TT-100T	TT-150T	TT-250T
CAPACITY (Ton)	1	2.5	5	10	15	25	-40	60	100	150	250
FACE PLATE DIAMETER (mm)	800	1000	1200	1-400	1600	1800	2000	2250	2500	2800	2800
TABLE HEIGHT (mm)	325	325	380	385	415	425	475	550	600	625	650
EXTENDED ARM DIAMETER (mm]	-	-	2250	3000	3500	4000	4500	5000	5750	6250	7500

L-Type Welding Positioner

Through rotation and turning of Faceplate, positioners make work piece in best welding position. Robust all steel fabrication, variable speed table rotation.

L-TYPE POSITIONER
MODEL	WPLO.ST	WPLlT	WPL2.5T	WPLST	WPL7.5T	WPLlOT
CAPACITY (Ton)	0.5	1	2.5	5	7.5	10
FACE PLATE DIAMETER(mm)	750	800	900	1000	1200	1300
HORIZONTAL OVERHANG (mm)	750	900	1100	1250	1-400	1600
ROTATIONAL AXIS HEIGHT (mm)	900	1000	1150	1250	1450	1600
VERTICAL OVERHANG (mm)	150	250	275	300	325	350

• Welding Column & Booms • Welding Rotators • Welding Positioners • Welding Accessories • Special Purpose Machines • Fabrication Engineering

Welding Positioners

• Welding Column & Booms
• Welding Rotators
• Welding Positioners
• Welding Accessories
• Special Purpose Machines
• Fabrication Engineering